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· Mopartial to Challengers
2015 SRT Hellcat
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Discussion Starter · #1 · (Edited)
This is a mod I have been wanting to do since I bought my Challenger R/T 18 months ago. The chrome fuel door is nice and looks great, but it sticks out like a sore thumb on a pitch black Challenger.




The obvious solution is to replace the chrome fuel door with one that matches the rest of the paint, but black powder-coated fuel doors sell north of $300 and, while I really liked the look, I couldn't justify the cost... until recently, when I found one seller on eBay selling factory OEM fuel doors powder-coated black from the factory for $160.




Installation is quick and easy, requiring only a minimum of tools and can really be done in 5 minutes or less.

Open the fuel door and pop the end of the fuel cap leash from the plastic fuel door cup lining. You can do this with a flatheaded screwdriver or even your fingernails if you're careful, but I played it safe and used a forked trim tool, which you can buy in a set from Harbor Freight for less than $8. Remove the fuel cap.

Some older Challengers may require a torx screw bit to remove two retaining screws inside the existing fuel door at the base of the hinge. My 2013 R/T did not have them, and the new fuel door doesn't require them.






Create a little more space for yourself since the old fuel door will need to be unclipped and pushed out from behind the rear fender. I raised my rear left wheel just enough to keep the wheel touching the ground, but widening my wheel gap enough to comfortably get my arm up behind the fender.







Next, separate the plastic fender well lining from the wheel well rim. Again, you can probably do this with screwdriver or your fingertips, but I used a wider trim tool from my cheapie HF trim tool set to safely separate the plastic liner from the wheel lip. Once I created the gap, it was easy to push back the liner.




Here's the fun part, but it's not at all difficult. Reach into the gap you just spaced between your fender and well liner and feel for the cup of the fuel door. You will locate 4 tabs/clips which hold the fuel door to the fender. I kept my new fuel door next to me to use as reference for where the tabs are located. Press all four in and push the fuel door from its base. the whole assembly should easily pop out.








Installation of the new fuel door is a relative snap. Just orient it and press it in. The tabs/clips ensure that the new door will align correctly.




Replace the fuel cap, snap in the cap leash, and pull the fender well liner forward while slightly lifting it with your fingertips. The wheel liner will just snap back into place over the wheel well rim. Lower the rear wheel and you're done!



 

· Mopartial to Challengers
2015 SRT Hellcat
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Discussion Starter · #7 ·

· Waiting for beautiful fall colors!
2020 Go Mango Scat Pack
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Where you live John, the black would probably work well. Excellent write up! I like the fuel door in black, mostly because you have the red R/T stripes and it seems that the chrome didn't fit with that. On my car chrome is the proper look. I will also stick with chrome wheels, the dust here would drive me nuts on black wheels. Have you thought about some kind of red accent around those black wheels. That would be awesome, and give you a little separation from having "too much" black? Okay, now tell me to mind my own car business!
 

· Premium Member
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Looks Great and Excellent WriteUp, John! :rep:
 

· Mopartial to Challengers
2015 SRT Hellcat
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11,712 Posts
Discussion Starter · #10 ·
Where you live John, the black would probably work well. Excellent write up! I like the fuel door in black, mostly because you have the red R/T stripes and it seems that the chrome didn't fit with that. On my car chrome is the proper look. I will also stick with chrome wheels, the dust here would drive me nuts on black wheels. Have you thought about some kind of red accent around those black wheels. That would be awesome, and give you a little separation from having "too much" black? Okay, now tell me to mind my own car business!
Thanks Betty. As for the red accent, I already have these:



I was thinking of maybe contacting ReBadge to have a fuel door badge made to match, but I think I will leave that for another day ;)
 

· Waiting for beautiful fall colors!
2020 Go Mango Scat Pack
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32,726 Posts
Thanks Betty. As for the red accent, I already have these:



I was thinking of maybe contacting ReBadge to have a fuel door badge made to match, but I think I will leave that for another day ;)
I forgot about those, that will look great John!
 

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John, hope you don't mind. I moved this to the Knowledge Base > Exterior section.
 

· Mopartial to Challengers
2015 SRT Hellcat
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11,712 Posts
Discussion Starter · #17 ·
Love the look John! Excellent mod!:smileup:
Thanks, Susie! It's really makes for a nice difference on black Challengers.

Nicely done John. :smileup:
Very good write up and pics !
Thanks, Art! Hardest part with the pics is keeping the camera steady with one hand with the flash off (turns off the image stabilization). Like taking a selfie of my wrist!

good looking. great write up
Thanks trudyc!

John, hope you don't mind. I moved this to the Knowledge Base > Exterior section.
Not at all, Dan. Happy to contribute :smileup:
 

· Registered
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1,019 Posts
This is a mod I have been wanting to do since I bought my Challenger R/T 18 months ago. The chrome fuel door is nice and looks great, but it sticks out like a sore thumb on a pitch black Challenger.




The obvious solution is to replace the chrome fuel door with one that matches the rest of the paint, but black powder-coated fuel doors sell north of $300 and, while I really liked the look, I couldn't justify the cost... until recently, when I found one seller on eBay selling factory OEM fuel doors powder-coated black from the factory for $160.




Installation is quick and easy, requiring only a minimum of tools and can really be done in 5 minutes or less.

Open the fuel door and pop the end of the fuel cap leash from the plastic fuel door cup lining. You can do this with a flatheaded screwdriver or even your fingernails if you're careful, but I played it safe and used a forked trim tool, which you can buy in a set from Harbor Freight for less than $8. Remove the fuel cap.

Some older Challengers may require a torx screw bit to remove two retaining screws inside the existing fuel door at the base of the hinge. My 2013 R/T did not have them, and the new fuel door doesn't require them.






Create a little more space for yourself since the old fuel door will need to be unclipped and pushed out from behind the rear fender. I raised my rear left wheel just enough to keep the wheel touching the ground, but widening my wheel gap enough to comfortably get my arm up behind the fender.







Next, separate the plastic fender well lining from the wheel well rim. Again, you can probably do this with screwdriver or your fingertips, but I used a wider trim tool from my cheapie HF trim tool set to safely separate the plastic liner from the wheel lip. Once I created the gap, it was easy to push back the liner.




Here's the fun part, but it's not at all difficult. Reach into the gap you just spaced between your fender and well liner and feel for the cup of the fuel door. You will locate 4 tabs/clips which hold the fuel door to the fender. I kept my new fuel door next to me to use as reference for where the tabs are located. Press all four in and push the fuel door from its base. the whole assembly should easily pop out.








Installation of the new fuel door is a relative snap. Just orient it and press it in. The tabs/clips ensure that the new door will align correctly.




Replace the fuel cap, snap in the cap leash, and pull the fender well liner forward while slightly lifting it with your fingertips. The wheel liner will just snap back into place over the wheel well rim. Lower the rear wheel and you're done!



Thanks for this. :smileup: My black fuel door just came in, and this thread will help alot for my installation. Reps your way. :)
 

· 2012 RT Redline Tri Coat
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3,649 Posts
Nice work John, it looks factory. The locking gas cap is definitely something I should invest in.
 

· Mopartial to Challengers
2015 SRT Hellcat
Joined
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11,712 Posts
Discussion Starter · #20 ·
Thanks for this. :smileup: My black fuel door just came in, and this thread will help alot for my installation. Reps your way. :)
Glad to help! ;)

Nice work John, it looks factory. The locking gas cap is definitely something I should invest in.
It is, in a way. The cap is an OEM part, powdercoated at the factory. And the locking gas cap was a bit of work. Dodge actually does not have a locking cap for the Challenger, but another member recommended using the Jeep locking cap (Part # 68030940AA) which fits the Challenger perfectly. I chose this particular cap because it came with a blank cylinder, which I had keyed to work with my ignition key in the FOB.

If you go this route, ask the seller if tumbler keys/shims are provided to re-key the cylinder. My dealership had a difficult time finding them and eventually enlisted the help of a local locksmith to provide the shims. The cost of the cap was $22, the cost of the re-keying was $27. But many locksmiths and a couple of dealerships I called wanted $100 to re-key the cap. But you can also buy a Jeep locking cap that's already keyed and comes with it's own set of keys for under $25.
 
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